Faculty of Engineering and Natural Sciences · Industrial Engineering (English 30%) · Undergraduate
ECTS: 5 T+P+L: 3+0+0 Departmental Elective
Coordinator: Dr. Öğr. Üyesi Ayşe Nuray CANAT
Course Objective
This course teaches lean manufacturing terminology, principles, and techniques. It teaches how lean manufacturing tools can be applied in production and service business models.
Course Content
The Historical Development of Lean Production, Lean Production Philosophy, Lean Production Principles, Value Stream Mapping and Process Analysis; Cellular Production; SMED, TPM, OEE, 5S, JIT, Push/Pull Systems; KANBAN; Lean Management
Required Resources
Lecture Notes
Lean Thinking ,2023. Womack, James P. and Jones, Daniel T., New York: Simon & Schuster.
Core Area Distribution
(52) Engineering and Engineering Trades%60 (54) Manufacturing and Processing%40
Teaching Methods
ExpressionQuestion-AnswerPresentationGroup StudySelf studyProblem SolvingProject Based Learning (Including Field Work)
Assessment & Evaluation
Project / DesignTesting (Essay / Tests: True-Falls, multiple-choice, short answer, matching)
ECTS / Workload
| Activity | Quantity | Duration (h) | Total Workload |
|---|---|---|---|
| Course Duration (Including Exam Week) | 16 | 3 | 48 |
| Out of Class Study Period | 16 | 4 | 64 |
| Midterm | 1 | 5 | 5 |
| Quiz | 0 | 0 | 0 |
| Assignment | 0 | 0 | 0 |
| Practice | 1 | 5 | 5 |
| Final | 0 | 0 | 0 |
Course Schedule
| Week | Subject | Preparation |
|---|---|---|
| 1 | Course Introduction and Syllabus Description, Introduction to Lean Production | Lecture Notes |
| 2 | Value and Waste, Value Stream Analysis | Lecture Notes |
| 3 | Value Stream Analysis | Lecture Notes |
| 4 | Cellular Manufacturing, 5S | Lecture Notes |
| 5 | Just in Time Manufacturing | Lecture Notes |
| 6 | TPM (Total Productive Maintenance), OEE (Overall Equipment Effectiveness) | Lecture Notes |
| 7 | Analysis and Reduction of SMED (Single Minute Exchange of Die) Setup Times | Lecture Notes |
| 8 | midterm | Midterm |
| 9 | Poka-Yoke, Standardized Work | Lecture Notes |
| 10 | Kaizen, Heijunka, Yamazumi | Lecture Notes |
| 11 | KANBAN, Push-pull systems | Lecture Notes |
| 12 | Sustainability of Lean Systems, Lean Supply Systems | Lecture Notes |
| 13 | Lean Leadership, Competency Management | Lecture Notes |
| 14 | Student Presentations | Student Presentations |
| 15 | Student Presentations | Student Presentations |
| 16 | Final Exam | Final Exam |