Faculty of Engineering and Natural Sciences · Industrial Engineering (English 30%) · Undergraduate
Course Objective
This course aims to introduce industrial engineering students to the structures of engineering materials, the basics of mechanical behaviors and manufacturing characteristics, to teach the transformation process from manufacturing technology to raw material to product, and to gain the skill of manufacturing process and resource planning.
Course Content
An overview of engineering materials (metals, ceramics, polymers, ...), basic knowledge of manufacturing materials between basic materials and manufacturing technology, and the behavior and manufacturing characteristics of these materials in manufacturing, metal casting technology, shaping procedures, sheet metal processing, , joining methods and modern manufacturing methods and the machine-tool, work place, workpiece, process and process characteristics and the factors affecting these processes, production of cost components as well as basic work safety and environmental information in manufacturing are taken place. The importance of material science, atomic structure; Bonds, crystal; Molecular and amorphous structures; Structure property relationships; Crystal defects (point defects, dislocations, surface defects); Melting solidification; Diffusion; Phase diagrams; Electrical properties of materials; Magnetic properties of materials; Thermal and mechanical properties; Oxidation; Corrosion information; Corrosion information.
Required Resources
Downloadable lecture notes and presentations published on CAMPUS
Recommended Resources
Manufacturing Processes for Industrial Engineers, D. EROL and B. ULUTAŞ, Seçkin Publishing House, 2011 Materials Science and Engineering, 8th Edition Translation-WILLIAM D. CALLISTER, DAVID G. RETHWISCH- Nobel Publications Fundamentals of Modern manufacturing: Materials, Processes, and Systems, 2nd edition, MP Groover, John Wiley & Sons Inc., 2002. Manufacturing Processes For Engineering Materials, S KALPAKJIAN and SR SCHMID Prentice Hall, 2008 TeknikImage Lecture Notes, İ.Zeki SEN- Nail ÖZİLİNDİR:
Course Learning Outcomes
- 1) Learn how to make engineering materials used in the design and manufacture of products and goods, and how to make them with various production and manufacturing methods and procedures.
- 2) Comprehend the common aspects of modern manufacturing and manufacturing in a competitive manufacturing environment.
- 3) Recognize and classify manufacturing processes and gain the attitude of engineering materials in different manufacturing processes.
- 4) In the main manufacturing processes, it is possible to calculate the speed and duration of production, necessary forces and make suitable machine, machine selection.
- 5) Evaluate manufacturing process characteristics and factors affecting the process in terms of planning.
Core Area Distribution
Teaching Methods
Assessment & Evaluation
ECTS / Workload
| Activity | Quantity | Duration (h) | Total Workload |
|---|---|---|---|
| Course Duration (Including Exam Week) | 16 | 2 | 32 |
| Out of Class Study Period | 5 | 2 | 10 |
| Midterm | 1 | 2 | 2 |
| Quiz | 0 | 0 | 0 |
| Assignment | 3 | 3 | 9 |
| Practice | 0 | 0 | 0 |
| Final | 1 | 2 | 2 |
Course Schedule
| Week | Subject | Preparation |
|---|---|---|
| 1 | Meeting with students, introduction to manufacturing engineering | Meeting with students, introduction to manufacturing engineering |
| 2 | Measuring, tolerances and surface treatment marks and manufacturing location | Measuring, tolerances and surface treatment marks and manufacturing location |
| 3 | Structure, physical and mechanical properties of engineering materials | Structure, physical and mechanical properties of engineering materials |
| 4 | Iron-based metal materials - steel and cast iron materials | Iron-based metal materials - steel and cast iron materials |
| 5 | Non-ferrous metal materials-aluminum, copper alloys and other materials | Non-ferrous metal materials-aluminum, copper alloys and other materials |
| 6 | Composite, ceramic, glass and plastic materials | Composite, ceramic, glass and plastic materials |
| 7 | Solidification processes, phase transformation and metal casting | Solidification processes, phase transformation and metal casting |
| 8 | Midterm | Midterm |
| 9 | Plastic deformation, mass deformation processes | Plastic deformation, mass deformation processes |
| 10 | Sheet metal cutting and forming processes | Sheet metal cutting and forming processes |
| 11 | Machining and machine tools | Machining and machine tools |
| 12 | Joining procedures and welded joining | Joining procedures and welded joining |
| 13 | Surface finishing and finishing methods | Surface finishing and finishing methods |
| 14 | Modern manufacturing methods, manufacturing stands and fixtures. Work safety and environment in manufacturing. | Modern manufacturing methods, manufacturing stands and fixtures. Work safety and environment in manufacturing. |
| 15 | Final Exam | Final Exam |
| 16 | Final Exam | Final Exam |